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Perhitungan Oil Cooler

This document provides calculations for heat exchanger performance. It includes specifications for the heat exchanger such as tube dimensions, shell dimensions, fluid properties and operating conditions. The key steps and results of the calculations are: 1. Calculation of mass flow rates of the hot and cold fluids. 2. Determination of log mean temperature difference (LMTD) to be 18.73°F. 3. Calculation of the heat transfer (Q) of both fluids which are approximately equal at 3.679 million Btu/hr. 4. Determination of pressure drops of 4.013 psi across the heat exchanger.

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zairina13
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252 views7 pages

Perhitungan Oil Cooler

This document provides calculations for heat exchanger performance. It includes specifications for the heat exchanger such as tube dimensions, shell dimensions, fluid properties and operating conditions. The key steps and results of the calculations are: 1. Calculation of mass flow rates of the hot and cold fluids. 2. Determination of log mean temperature difference (LMTD) to be 18.73°F. 3. Calculation of the heat transfer (Q) of both fluids which are approximately equal at 3.679 million Btu/hr. 4. Determination of pressure drops of 4.013 psi across the heat exchanger.

Uploaded by

zairina13
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

PERHITUNGAN

Diketahui:
Laju alir air: 95 m3/jam
Laju alir oli: 650 L/min
Suhu oli, T masuk: 20,23C
T keluar: 39,80 C
Suhu air, T masuk: 29,85 C
T keluar: 39,62 C
Clearance (C): 0,5 cm = 0,19685 in
Pitch triangular: 0,7874 in
Baffle: 172 mm
Density oli: 0,8584 g/mL

Tube:
ID: 14 mm
OD: 15 mm = 0,59 in
Shell:
ID: 525 mm
OD: 625 mm

Jmlah tube: 472


Panjang tube: 1890 mm = 6,201 ft
Jumlah buffle: 6
Passes: 2
API oli: 32,2

Solution:

1. Contoh perhitungan Bulan Oktober


Laju alir massa:

Air = 93 m3/jam 995,73 kg/m3 = 208.544,60 lb/jam


Oli = 39.000 L/jam 858,4 g/L = 33.477.600 g/jam = 73.818,108 lb/jam

Hot fluid (F)


122,468 (T1)
103,802 (T2)
18,666

LMTD =

Cold fluid (F)


103,29 (t1)
85,51 (t2)
17,78

Higher temp
Lower temp
differences

( T 1t 2 ) (T 2t 1)
( T 1t 2 )
ln
(T 2t 1)
19,1818,29
( 19,18 )
ln
(18,29)

= 18,73

R=

T 1T 2
t 2t 1

18,666
17,78

= 1,05

S=

t 2t 1
T 1t 1

17,78
122,4 6885,51

= 0,481

FT = 0,84 (fig. 18)


True temp. different = t = FT LMTD

Diff
19,18
18,29
10,89

= 0,84 18,73 = 15,733

Heat balance (Q)

Tc =

tc =

Q air = W.C.t
= 208.544,60 1 17,78 = 3.706.929
Q oli = W.C.T
= 73.818,108 2,65 18,666 = 3.651.405
Q rata-rata = 3.679.167,161
122,468+103,802
2
85,51+103,29
2

tc/th =

1 8,29
19,18

= 113,135 F

= 94,40 F

= 0,954

Hot fluid

De

untuk

triangular

pitch,

De

Flow area
1
1
2
PT 0,86 PT( d 0 )/ 4
2
2

as = ID C B/144PT
= 20,66 0,19685 6,77/144 0,7874 =
0,243 ft2
Gs = W/as
= 73.818,108/0,243 = 303.784,1258

(pers. 7.5)
Cold fluid

lb/jam.ft2

Flow area, at = 0,10552 in2 (table 10)

Pada suhu 113,135F; = 4,8 cp (fig. 14

at

dengan menggunakan API oli = 32,2)


s = 4,8 cp 2,42 = 11,616 lb/ft.hr

Nt.

472 0,10552
=0,173 ft
144 2
mass vel, Gt = w/at

at/144n

= 208544.60/ 0,173
lb/hr.ft

ho
s = jH

= 1.205.909,31

D = 0,3548/12 = 0,03 ft (table 10)

k c. s
.
De
k

1/3

= 19

0,0767
0,047 4.17 = 130,42

Vel, V = Gt/(3600 air) = 1.205.909,31/


(3600 62,16 lb/ft3) = 5,389 ft/s
At tc = 94,40 F, = 0,8 2,42 = 1,94
lb/ft.hr (fig 14)

Tube-wall temperature:
tw = tc +

Ret = D. Gt/ = 0,03. 1.205.909,31/1,94 =


18.416,69

h 0 / s
hi 0 h 0
+
t s

(Tc tc)
130.42
1.169,995+130.42

= 94,40 +

(113,135 94,40) = 92,34 F


w shell = 6 2,42 = 14,52 lb/ft.hr (fig 14)
a = (/ w)0,14 = (11,616 / 14,52)0,14 = 0,97
=

corrected coefficient, h0 =

ho
.s
s

130.42 0,97 = 126,41 Btu/hr.ft2.F


1
1
0,7874 0,86 x 0,7874( 3,14 0,592 )/4
2
2

= 0,56 in = 0,047 ft
Res

De

L/D = 6,45/0.03 = 218,15


Gs/

s =

(0,047

jH = 60 (fig 24)
c = 0,95 btu/lb.F (fig 2)

303.784,1258)/11,616 = 1.219,606

k = 0.358

jH = 19 (fig 28)

hi
k c.
.
=
j
H
.
t
D
k

( )

c = 0,48 btu/lb.F (fig 4)


k = 0,0767 btu/hr.ft2.(F/ft) (fig 1)
1/3

1/3

(c.s/k) = ((0,48. 0,0767)/ 0,0767) = 4.17

1,94
( 0,95
0,358 )

1/3

1/3

= 60

= 1.253,566

0,358
0,03

hi 0
t

hi
t

ID
OD

= 1.253,566

0,551
0,591 = 1.169,995

At tw = 90,91 F w tube = 0,799 2,42 =


1,934 lb/ft.hr (fig 14)
t = (/ t)0,14 = (1,94 / 1,934)0,14 = 1,0
corrected coefficient, hi0 =

hi o
.t
t

1.169,995 1,0 = 1.169,995 Btu/hr.ft2.F

Pressure drop
For Res = 1.219,606

f = 0,00021 ft2/in2 (fig 26)

f = 0,0019 ft2/in2 (fig 29)

s = 0,99 (fig 6)
2

s = 9 (fig 6)

Pt =

Ds = 20,669 in/12 =1,722 ft


No. of crosses, (N+1) = 12L/B = 12
6,201/6 = 12,401
2

Ps =

f . G s . Ds ( N +1)
5,22 1010 . De . s . a

f . Gt . L .n
10
5,22 10 . D . s . t
=
2

0,000211.205 .909,31 6,201 2


10
5,22 10 0,030 0,99 1,0
= 2,478 psi

=
2

0,0019 303.784,1258 1,722 12,401


10
5,22 10 0,047 9 0,97
= 0,176 psi

V
2 g'

Gt = 1.205.909,31;

Pr =
psi

4n V2
s 2 g'

= 0,19 (fig 27)

4 2
0,19
0,99

= 1,535

PT = Pt + Pr = 2,478 + 1,535 = 4,013 psi

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